Ultrasonic welding machines

OMEGA 4.E, the new Electric ultrasonic welder

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The Omega 4 E, electric ultrasonic welder is recommended to join thermoplastics or non woven textiles, and for food cutting.

The electric movement is very precise and the obtained welding results are astounding

The Omega 4 E, electric ultrasonic welder meets Industry 4.0 criteria. The machine is highly communicative and combines precision, reliability and robustness.

It is available in a desktop version, as a base or modular integration, in a soundproof cabin version or as a workstation.

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Logo Industrie 4.0 MECASONIC
OMEGA 4 E impact environnemental faible

Description

The OMEGA 4 offers you :

Productive intelligence: start-up self-checks, warnings if the machine runs out of air, part melting detection, production monitoring specifying the part welding status.

High connectivity: ethernet, OPC UA server, VNC remote access, USB port…

Reactive Welding System: 12 welding phases, up to 50 amplitude profiles as well as 10 welding settings including 3 in the Mecasonic exclusive Reactive Welding System (RWS). The reaction of the part determines the continuity of the weld.

Touch HMI Human Machine Interface: to easily and quickly program welding settings with built-in assistance.

Caracteristics

  • Fully modular
  • As standard, interfacing with supervisor PLC via Ethernet connection for configuring settings (VNC) or gathering results (OPC/UA Industry 4.0)
  • Optional interfacing with external PLC via industrial bus for controlling cycles and collecting results (Profinet, Ethernet IP, Ethercat). Other available buses on request
  • Intuitive operator interface with 10″ colour touch-screen for configuring settings and monitoring production
  • Different regulation choices: effort, speed, stop and position
  • 13 welding modes
  • 12 welding steps
  • Embedded FTP client with program folder and welding results
  • Good part | suspect part | bad part control windows
  • Control window precision: 0.01 mm, 0.01 s, 0.01 J, and 0.01 W
  • Multi-lingual menu system
  • Dedicated PLC and safety drive on board
  • Ethernet connectivity for remote control
  • One user USB port for exporting curves, results, and settings
  • Start-up self-checking
  • Frequency: 20, 30 or 40 kHz
  • Travel: 100 mm or 200 mm on option

Utilisations

  • Medical
  • Hosehold appliances
  • Packaging
  • Cosmetics
  • Other
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