Ultrasonic welding
Omega 4.x Ultrasonic welding
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This version was created by our team to meet Industry 4.0 criteria. Highly communicative, it combines precision, reliability and robustness.
It’s available in a desktop version, as a base or modular integration, in a soundproof cabin version, as a workstation as well as in a multi-head version.
Description
The Omega 4 X has even more features including a proportional valve to control the pressure of each program and the possibility of using two maintenance phases.
It offers you:
Productive intelligence: start-up self-checks, warnings if the machine runs out of air, part melting detection, production monitoring specifying the part welding status.
High connectivity: ethernet, OPC UA server, VNC remote access, USB port…
Reactive Welding System: 12 welding phases, up to 50 amplitude profiles as well as 10 welding settings including 3 in the Mecasonic exclusive Reactive Welding System (RWS). The reaction of the part determines the continuity of the weld.
Touch HMI Human Machine Interface: to easily and quickly program welding settings with built-in assistance.
Characteristics
- A colour touchscreen with a user-friendly, multilingual interface
- Programming with a simple and intuitive multi-menu.
- Highly communicative (USB, FTP, VNC, OPC/UA, emails) Industry 4.0
- Predictive Production System
- Differential pressure: very fluid movements
- 12 welding phases, 3 cooling phases
- External PLC extensions through digital I/O or fieldbus
- Fully modular
- 50 programs
- 10 welding modes → 3 of which are RWS modes; this exclusive MECASONIC system equips the machine with intelligence that allows it to adapt to the part to be worked.
- New welding modes (Time AND Energy, Time OR Energy)
- Remote maintenance
- Part movement detection mode
- Part inspection windows
- Control window precision: 0.01 mm, 0.01 s, 0.01 J and 0.01 W
- Built-in multilingual assistance and summary images
- Onboard dedicated safety controller
- Self-checks at start-up
Uses
- Automotive sector
- Packing
- Household appliances
- Electronics
- Medical
- Other
