Ultrasonic welding

Omega 4.x Ultrasonic welding

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This version was created by our team to meet Industry 4.0 criteria. Highly communicative, it combines precision, reliability and robustness.
It’s available in a desktop version, as a base or modular integration, in a soundproof cabin version, as a workstation as well as in a multi-head version.

Description

The Omega 4 X has even more features including a proportional valve to control the pressure of each program and the possibility of using two maintenance phases.

It offers you:

Productive intelligence: start-up self-checks, warnings if the machine runs out of air, part melting detection, production monitoring specifying the part welding status.

High connectivity: ethernet, OPC UA server, VNC remote access, USB port…

Reactive Welding System: 12 welding phases, up to 50 amplitude profiles as well as 10 welding settings including 3 in the Mecasonic exclusive Reactive Welding System (RWS). The reaction of the part determines the continuity of the weld.

Touch HMI Human Machine Interface: to easily and quickly program welding settings with built-in assistance.

Characteristics

  • A colour touchscreen with a user-friendly, multilingual interface
  • Programming with a simple and intuitive multi-menu.
  • Highly communicative (USB, FTP, VNC, OPC/UA, emails) Industry 4.0
  • Predictive Production System
  • Differential pressure: very fluid movements
  • 12 welding phases, 3 cooling phases
  • External PLC extensions through digital I/O or fieldbus
  • Fully modular
  • 50 programs
  • 10 welding modes → 3 of which are RWS modes; this exclusive MECASONIC system equips the machine with intelligence that allows it to adapt to the part to be worked.
  • New welding modes (Time AND Energy, Time OR Energy)
  • Remote maintenance
  • Part movement detection mode
  • Part inspection windows
  • Control window precision: 0.01 mm, 0.01 s, 0.01 J and 0.01 W
  • Built-in multilingual assistance and summary images
  • Onboard dedicated safety controller
  • Self-checks at start-up
  •  

Uses

  • Automotive sector
  • Packing
  • Household appliances
  • Electronics
  • Medical
  • Other
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